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Toyota Corolla Trueno Battle Ready - AE86 (Part 4)

6/6/2014 2:31:17 AM
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Back at Dyno Torque, Craig cracked on with the cutter and welded, fabricating the arch tubs and a new boot floor to accommodate the ASCAR’s fuel tank. The positioning of many of the components, including the fuel tank, were in pursuit of a perfect 50/50 weight distribution.

Toyota Corolla Trueno AE86 wheel

It was then time to start fitting all the running gear. It would be stripped down again in order for the shell to be soda-blasted, prepped and painted but with the clock ticking it was important to at least get the car running. After an unfortunate incident with an American company ripping Driftworks off for thousands of pounds of LS1 parts, the guys decided to cut their losses with the ASCAR’s original LS1 engine and instead opted for afresh 6.2-litre Chevrolet LS3 V8 crate engine. This was later rebuilt with forged pistons, custom cam, valve springs, retainers and pushrods. There have been various trials and tribulations in arriving at this final setup, but with an ARE dry sump kit and clever air/oil separator (modified to fit) in place, Phil is confident they’ve got the reliable platform they need to compete and build upon. Incidentally, the oil tank (which from some angles resembles an upright atomic bomb from the Cold War) was also prised from the ASCAR and is mounted in the boot, with all of the lines fabricated in-house at Dyno Torque.

Atop each head is a bank of voluptuous Jen vey independent throttle bodies. These were originally going to run equally sexy prepreg carbon air boxes but with bonnet clearance already looking sketchy, foam Piper cross filters have been adopted instead. There’s therefore very little to soften their bark, so when combined with the coarse V8 backing track and free-flowing custom exhaust(designed by Craig), the result is a glorious crescendo of immense power and purpose.

Toyota Corolla Trueno AE86 nose

Keeping the setup cool is a boot-mounted Driftworks 350Z alloy radiator, with a custom shroud to separate it off for maximum cooling. It may initially seem odd mounting the radiator out back but James has carefully inset NACA ducts into all three rear Perspex windows, and with the Toyota spending most of its time seriously sideways, it’s actually here, well away from everything hot, that it will provide the most effective cooling treatment. To aid in this yet further, the car is also running Evans waterless coolant, a product countless competition cars are now transitioning over to. Not only does the Evans formula not boil but it’s also been found to offer slight horsepower gains. Find out how in our full tech feature on the product next month.

The setup was mapped by Protuner via an Emerald ECU and custom Dyno Torque loom and produces 585bhp and 610lb ft of torque. While that’s probably only half the power of what some of the big competitor cars will be running in 2014, the immense torque should certainly keep Phil up at the sharp end of the table.

Like the way it looked, Patrick had clear intentions about how the Trueno should to drive and perform too. That’s something that goes a long way in explaining some impressive hardware lurking under the lid…

Transmitting all of that clout to the Tarmac is the responsibility of that Jeri co four-speed dog box from the ASCAR, reworked with a Quarter Master and Alcon triple-plate clutch setup and super-lightweight flywheel. These work through a custom Dave Mack prop shaft to the 10” Winters Competition axle, again from the ASCAR, with a new spool (locked)diff. Hearty… yes. Street-friendly… no. In fact, it’s an accurate description to say the collaboration sounds like a sledgehammer each time a gear is engaged and it’ll certainly give Phil a workout throughout the season.

As far as the chassis is concerned, we’ve only really begun to scratch the surface of the custom fabrication that’s gone in to the setup, so it’s worth reading through the comprehensive blog report build) for a more in-depth account of proceedings. But there are a few other ingenious inclusions we really wanted to mention, like the hugely expensive AP Racing six-pot front and four-pot rear brakes setups, for examples. These too were sourced from the ASCAR, although custom front bells were needed to make them fit. It’s a Wilwood pedal box in the foot well but a familiar Driftworks hydraulic handbrake and Knuckledusters handle at the disposal of Phil’s left hand..


 
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