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How A Coilover Works (Part 2)

3/13/2013 2:58:20 PM
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Compression & rebound

Full-bodied coilovers are available with three types of damping adjustability: manufacturer pre-set, single and double adjustable. Manufacturer pre-set coilovers are, not surprisingly, pre-set according to what the manufacturer thinks you need. Coilovers like these are typically valved for whatever springs they're paired with.

Before looking at coilovers with adjustable damping, it's important to understand what's being adjusted: compression and rebound. Compression occurs when the shock's piston moves into its body, compressing the hydraulic fluid in its chamber below. Rebound happens when it’s pulled away, again compressing its hydraulic fluid. Generally speaking, compression controls the motion of the car's un-sprung weight while rebound controls the motion of its sprung weight. In other words, compression controls how fast weight is applied toward the tire while rebound controls how fast weight moves away.

Description: Full-bodied coilovers are available with three types of damping adjustability: manufacturer pre-set, single and double adjustable.

Full-bodied coilovers are available with three types of damping adjustability: manufacturer pre-set, single and double adjustable.

Shaft speed-the rate at which a shock's valves perform is also important. Low and medium speeds typically influence handling while higher speeds contribute to better performance when traveling over bumps. A good shock is designed with various speeds and situations accounted for.

Single adjustable damping controls both compression and rebound strokes together while higher-end, double-adjustable, or split level control, systems manage compression and rebound independently. Depending on the manufacturer, adjustments can range from eight all the way up to 32 different user set positions. Single adjustable damping typically affects low-speed rebound and only slightly affects compression, if at all. Still, these changes can improve cornering provided the rest of the suspension wasn't found on Craigslist. Adjustments are made with an externally mounted knob attached to a shaft that adjusts preload to a spring-loaded needle valve, which controls internal fluid flow. If you're looking for dramatic changes, be sure to explore proper tires, shock and spring rates, and anti-roll bar options first. Damping adjustments are typically best left for fine tuning and specific chassis balance.

The spring

It's the springs that absorb bumps and control body roll, not the shocks. They do so by compressing and expanding to absorb individual wheel motion. It's the springs' job to prevent the chassis from bottoming out, control the tires when traveling over bumps, and manage body roll when cornering. They control squat while accelerating and reduce diving while braking. Springs also establish the car's ride height and center of gravity, which directly affects handling. Spring rates should be selected carefully. If they're too soft, the shocks will bottom out. If they're too stiff, any given tire's contact patch won't be fully utilized when cornering.

Description: Springs also establish the car's ride height and center of gravity, which directly affects handling.

Springs also establish the car's ride height and center of gravity, which directly affects handling.

Preload

Preload is the amount of pressure applied to the springs based on how far they're compressed. Generally, a given amount is required to achieve specific operating characteristics. Adding preload can help mechanical grip by improving tire contact when turning, but excessive amounts will hurt performance. The problem with slip-fit coilovers and full-bodied coilovers that don't feature adjustable lower mounts is that ride height is adjusted dependent on preload. You can't change one without the other. If your car is mainly driven on the street or sees the occasional track day, then this is likely an acceptable tradeoff.

The set up

Installing and properly setting up full-bodied coilovers to best take advantage of their benefits requires a bit more foresight than a simple shock and spring installation. Before placing them on the vehicle, each spring should be slightly and equally preloaded-just enough to keep them from bouncing around within their assemblies. Next, thread the lower shock mounts onto their bodies in equal amounts. Refer to your installation instructions, but you'll typically want to make sure that the shock body threads into its lower mount at least one full inch. This is your maximum ride height. Install the coilovers, set the car on the ground, and assess its ride height. Reduce ride height as necessary using each shock's lower mount. Avoid pre-loading the springs further to achieve an even lower ride height unless the lower mounts have completely maxed out.

Coilovers might seem mysterious, but keep in mind that all shocks try to accomplish the same thing. The major differences can be found in their design, materials, wear, reliability and rebuilding potential. No matter how much adjustability a given coilover offers, if they weren't designed properly from the beginning, no amount of knob turning or spring compressing will help. In fact, a cruddy set of coilovers can bring out the worst in an otherwise good suspension. Unless you've studied suspension dynamics, you're better off choosing a brand you trust and hope somebody there does know a thing or two about all of this and doesn't have a stuffed animal dangling from a purple tow hook.

Description: All adjustable coilovers feature a threaded body design that allows spring height and preload to be easily adjusted.

All adjustable coilovers feature a threaded body design that allows spring height and preload to be easily adjusted.

Full-bodied coilovers typically feature two-way height adjustment by means of spring compression and threaded lower bodies that result in a shorter or longer overall shock body.

Description: Full-bodied coilovers are made up of several components, including the shock body itself, the  spring, a series of bushings, a bumpstop,  upper and lower mounts, jam nuts, and  various nuts, washers and collars  that make everything work.

Full-bodied coilovers are made up of several components, including the shock body itself, the spring, a series of bushings, a bumpstop, upper and lower mounts, jam nuts, and various nuts, washers and collars that make everything work.

A shock's inner workings are fairly complicated and the shock compresses and includes a series of passages and valves that control       rebounds, hydraulic fluid is compression and rebound. As the shock compresses and rebounds, hydraulic fluid is displaced, creating resistance and preventing them from bottoming out. This full bodied mono-tube coilover features single-adjustable valving and two-way adjustable ride height by means of its spring perch and lower mount.

A shock's inner workings are fairly complicated and include a series of passages and valves that control compression and rebound. As the shock compresses and rebounds, hydraulic fluid is displaced, creating resistance and preventing the shock from bottoming out.

 
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