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2015 Mustang - World Star (Part 4)

1/19/2014 11:01:42 AM
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To meet these lofty goals the Mustang structure is more rigid with increased use of high-strength steel, increased gusseting (especially around the radiator support), and wears a stronger, stiffer, and lighter front cross member. Greater precision and world-class handling were clearly on the agenda, and the chassis was made all new accordingly. Of course, the new chassis is stressed and packaged to work with the all-new IRS. Such provisions go deep, as the IRS packages completely differently than the outgoing live axle. It uses a sub-frame mounting system for the differential, which is based off of the familiar 8.8, and it feeds loads into the unibody at much different points than the live axle.

To meet these lofty goals the Mustang structure is more rigid with increased use of high-strength steel, increased gusseting, and wears a stronger, stiffer, and lighter front crossmember

To meet these lofty goals the Mustang structure is more rigid with increased use of high-strength steel, increased gusseting, and wears a stronger, stiffer, and lighter front cross-member

Just to be clear about it, there is no provision for a live axle anywhere in the ’15 Mustang lineup, and for better or worse, we’ve doubtlessly seen the last live-axle Mustang from Ford. Insiders say retrofitting a live axle to the 2015 will not be easy. All but dedicated, mega-power drag racers will likely learn to live with the IRS.

Asked why Ford dropped the live axle, Dave replied with a little laugh, then said, “It’s just time. I think it is really important as you decide to take the vehicle global, I think that’s something important to that strategy.

“We’ve done a lot with the solid axle, we’ve taken it a lot farther than most people ever thought you could, we love where we’ve been and what we’ve done, but looking forward and taking the car global, I think that’s key to the strategy, to have the independent rear suspension. And, you know, when we decided to do it, we did it right. I mean, this independent rear suspension is a world-class suspension, and we’re pleased with how it’s performing.”

Powertrain

Of all major systems, the ’15 Mustang’s powertrain is the most familiar to we enthusiasts, but there is still plenty new. Ford’s overall statement on the ’15 underhood family came from Dave, who said he was, “happy to say we have the most powerful, fuel-efficient engine lineup in the history of Mustang.”

Entry-level Mustangs retain the familiar 3.7-liter V-6 with some, as yet unspecified, detail improvements. Ford would not talk specifics, but the V-6 is the least changed engine and clocks in at a preliminary spec of 300 horse-power at 6,500 rpm and 270 lb-ft at 4,000 rpm.

Entry-level Mustangs retain the familiar 3.7-liter V-6 with some, as yet unspecified, detail improvements

Entry-level Mustangs retain the familiar 3.7-liter V-6 with some, as yet unspecified, detail improvements

Next is the first rear-drive application of an Ecoboosted four-cylinder at Ford, an all-new 2.3-liter Ecoboost four-banger. The new 2.3 is also rumored to appear in a new Focus RS in Europe, but Dave noted this Ecoboost 2.3 is specifically designed for “Mustang performance,” and it was confirmed by him to make more power than the V-6 at a preliminary 305 horsepower at 5,500 rpm and 300 lb-ft of torque from 2,500 to 4,500. No matter the final rating the 2.3 will play the expected Ecoboost dual role of performance upgrade from the base V-6 combined with a fuel economy boost compared to the 5.0-liter V-8. In fact, it’s said to offer a “substantial” fuel-economy improvement over the outgoing 3.7-liter V-6.

Could this be the first Mustang engine to exceed the old 5.0 H.O.’s pushrod thrust while doubling its mileage?

In any case, the hardware confirmed by Ford is enticing. A stout steel crankshaft is on board, signifying a need to contain meaningful power, along with a high-flow, three-port cylinder head designed to gather and pulse the exhaust stream to the twin-scroll turbocharger for quicker spooling (think of an impact gun compared to a breaker bar energizing the turbine). This is done by branching the exhaust from cylinders two and three together while letting cylinders one and four exhaust independently. Keeping with modern practice this is done completely within the cylinder head casting. There is no exhaust manifold in the traditional sense, with the turbocharger simply bolting to the extended side of the cylinder head. Ford calls this an Integrated Exhaust Manifold and says it reduces turbo lag, and allows for longer exhaust valve timing for increased performance because there is less reversion (back flow) from other cylinders.

Next is the first rear-drive application of an Ecoboosted four-cylinder at Ford, an all-new 2.3-liter Ecoboost four-banger

Next is the first rear-drive application of an Ecoboosted four-cylinder at Ford, an all-new 2.3-liter Ecoboost four-banger

Perhaps more telling, the integrated exhaust plays an important role in quickly spooling the 2.3’s big turbocharger. Sized larger than normal Ecoboost practice to make good top-end power, Ford found the IEM key in reducing the big unit’s turbo lag.

Of course, the major attraction to a four-cylinder turbo in a performance car is not hitting the extremes in any one area but in tossing all the darts relatively close to the bulls eye. Thus, a favorable power-to-weight ratio, contained cost, good fuel economy, and excellent weight distribution are all factors in considering how the 2.3-liter Ecoboost Mustang will perform. A flat and distinctly muscular torque curve is also a given with an Ecoboost engine. Dave said the 2.3 “is extremely rewarding and well-balanced. It will definitely put a smile on your face. It is absolutely worthy of wearing the Mustang badge; we’re really proud of this engine... it’s going to be a great addition to our lineup.”

While his boss, Raj Nair, was more specific, saying, “At the highest level, my favorite Mustang to drive is the Boss 302. So the target for the team was to get that level of balance that we have with the 302 across the total lineup.

At press time the projected specs on the revised 5.0 are an obviously conservative 420 horsepower at 6,500 and 396 lb-ft at 4,250 rpm

At press time the projected specs on the revised 5.0 are an obviously conservative 420 horsepower at 6,500 and 396 lb-ft at 4,250 rpm

“The 2.3 in particular, as well the 3.7-and 5.0-liter, not only achieve that level of balance, but the window that you have between steering control, throttle control, managing the weight and rotating the vehicle in the 302, I wouldn’t say it’s narrow, but you have to be on your game at 10/10 (driving at the limit). What we have now with the [2.3] is the window... is much wider. It is easier to drive the vehicle and enjoy the vehicle.” Or, as Raj summed it up, “Flatter the novice and reward the expert.”

 
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