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Expo Preview – Showstopping Solutions (Part 2)

9/8/2014 10:34:36 AM
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The industry’s leading EV manufacturing show returns to the automotive capital of the world for its second annual outing.

Motives Moves On

TM4 will be at Electric & Hybrid Vehicle Technology Expo to reveal its new and redesigned Motive family of electric powertrains, which will comprise three motors and two inverters. Some of the systems will be offered in low voltage (48V DC to 144V DC), a first for TM4, which made it necessary for the company to design a brand-new type of MOSFET-based inverter. In the low-voltage market, TM4 will be one of few companies to offer fully optimized motor and controller sets.

Power-dense electric powertrains designed specifically for automotive and light-duty vehicle platforms.

Power-dense electric powertrains designed specifically for automotive and light-duty vehicle platforms.

The Motive series was already a market leaders in terms of power density. By integrating new, innovative technologies, it has been possible to boost torque ratings by 50% while maintaining weights and dimensions.

Complete drive system

KLD Energy will present its oneDRIVE electric drive system, which includes battery, motor and controller. This technology substantially improves upon the performance, efficiency and value of today’s electric motor systems by using revolutionary new motor and battery designs, and intelligent motor controller software.

KLD’s oneDRIVE systems are the only commercially available 48V direct drive products that can reach US highway and European L7e quadricycle maximum speeds.

Its high-torque, low-RPM operation and compact-design attributes make it ideally suited for direct-drive applications – both in-wheel and configured inboard as an electric differential. Direct drive completely eliminates the need for a chain, belt, sprockets, pulleys, transmission, drive shaft and differential, along with the efficiency loss they cause (which can reach over 20%), greatly improving reliability and eliminating drive system maintenance.

Both systems can be configured for front or rear drive, which can achieve an average of 250mpge; and four-wheel drive operation, which can achieve 550mpge.

 The KLD oneDRIVE™ propulsion and generation system is composed of integrated components that are specifically designed for each other and optimized for peak performance and efficiency. Our system efficiency will provide up to 2x more range than comparable systems.

The KLD oneDRIVE™ propulsion and generation system is composed of integrated components that are specifically designed for each other and optimized for peak performance and efficiency. Our system efficiency will provide up to 2x more range than comparable systems.

Such impressive results are possible because the system is an integrated drivetrain, not a pieced-together system like those found elsewhere in the marketplace.

BMS Offerings

Free scale will use the Electric & Hybrid Vehicle Technology Expo to showcase a growing product family – battery management systems.

The company will be launching the industry’s first general market AEC-Q100 qualified intelligent battery sensor to combine three measurement channels, a 16/32bit MCU, and a CAN protocol module, in a single package.

Designed to support both conventional and emerging battery chemistries for automotive and industrial applications, the MM9Z1J638 battery sensor measures key battery parameters for monitoring the state of health, state of charge, and state of function for early-failure prediction.

A flexible four-cell, front-end architecture supports conventional 12V lead acid batteries as well as emerging battery applications, such as 14V stacked cell Li-ion, high-voltage junction boxes and 24V truck batteries.

A collection of advancement

At this year’s Electric & Hybrid Vehicle Technology Expo, Kolektor Group will present two programs.

The first, Drive, consists of high performance motor-generator KM-400/50 and electronic controller KMC-400/230 that can run in motor or generator mode. Units are offered as a kit or separate part.

The KM-400/50 liquid-cooled motor is based on robust radial flux brushless technology, with a continuous output power of 50kW at 7,000rpm, and it exhibits over 96% efficiency.

The KMC-400/230 electronic controller supports the electric requirements of the motor-generator. It can operate in the range of 50V DC to 420V DC, while delivering motor current up to 250Arms per phase.

The DC-CT products represent the latest, top-notch current sensing technology available in DC CTthe market, offering wide bandwidth and ultimate performance.

The DC-CT products represent the latest, top-notch current sensing technology available in DC CTthe market, offering wide bandwidth and ultimate performance.

The second program is Direct Current - Current Transformer (DC-CT), whose measurement principle relies on a zero-balance principle of a magnetic core, where two currents – a primary measuring current, and a secondary compensating, sensing current – flow in opposite directions, maintaining a zero-flux state in the core.

Inverter Ingenuity

John Deere Electronic Solutions has created a family of inverters to provide advanced control for AC motor applications. The product line covers a wide range of power levels, up to 300kVA, and uses common motor control software for efficient control of IPM or induction motors.

At Electric & Hybrid Vehicle Technology Expo, the company will present a demonstration of one of its inverters driving a motor.

 

 
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