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2015 Mustang - World Star (Part 5)

1/19/2014 11:01:47 AM
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We can only think the 2.3 Ecoboost Mustang will have the dynamic range to de-liver on the unrequited promise of the mid-’80s SVO Mustang, a car that showed fleeting glimpses of glory but couldn’t deliver the needed refinement or performance at both ends of the tach. Certainly it has been performance tuned and will serve as the desirable option for a newer generation fans who don’t necessarily like or want a V-8.

Most exciting of all, the Coyote is evolving using parts and experience from the Boss 302’s vaunted Roadrunner engine. Again, Dave laid out the highlights: “Of course, the 5.0-liter, the engine that’s at the top of our lineup, we are not leaving that alone. We are improving its fuel performance, and overall power. “

“We taking learnings from the Boss 302, and even, in some cases, some components out of the Boss 302. We’re making the engine breath better,” he said. “Larger intake and exhaust valves is one improvement... Revised camshafts with higher valve lift and a new cylinder head with improve port flow [is another improvement]. All that we learned from the Boss 302.”

The automatic is re-engineered to reduce parasitic losses and withstand great power and torque

The automatic is re-engineered to reduce parasitic losses and withstand great power and torque

“Now, some of the components we’re using are the Boss 302 valve-springs and connecting rods...” he added. “We’re also adding a standard air-to-oil cooler because the top speed across the entire lineup on Mustang is being increased, with the V-8 hitting 155 mph.”

“So, you’ve seen us take the 5.0-liter from 412 to 420 horsepower, now we’re going to take yet another step forward. We always put the and solution out there, so we’re improving the fuel as well,” he explained. “And how are we doing that? We have a new intake manifold with remote control valves... That allows us to control the combustion chamber and optimize it to give it more stability at idle and it will improve our total emissions and fuel economy. And then we have mid-lock variable cam timing phasers as well that allow us to more... precisely control the airflow.”

More specifically Dave confirmed the new 5.0 cylinder head is not the fully CNC-ported Boss 302 head, which is impossible to build in Mustang GT volumes. Rather it’s a new casting incorporating lessons learned from those heads. That said, at press time the projected specs on the revised 5.0 are an obviously conservative 420 horsepower at 6,500 and 396 lb-ft at 4,250 rpm.

All of these engines are married to the same six-speed transmissions in use today, but with significant improvements. The Getrag manual gains improved internals for smoother shifting and improved shifter plane spacing. It is “rewarding and precise,” states Dave.

The automatic is re-engineered to reduce parasitic losses and withstand great power and torque. Furthermore, every automatic, with all engines, offers paddle shifting with rev-matched downshifts. These shifts are tuned by the new driving mode selector so Sport gives quicker, more aggressive shifts, and we presume Snow/Wet gives less shocking gear changes.

Suspension

Ford is fine-tuning differential construction so the V-6 car’s diff will be lighter and the V-8’s stronger but heavier

Ford is fine-tuning differential construction so the V-6 car’s diff will be lighter and the V-8’s stronger but heavier

To make the worst kept Mustang secret official, Dave confirmed the ’15 uses an independent rear suspension. He described it as a “world-class, integral-link suspension designed specifically for Mustang... it improves stiffness and reduces compliance for more precision.” Few details are available other than the IRS geometry has double the anti-lift under braking and two times the anti-squat during acceleration than the outgoing suspension for flatter handling. Also, it is based on the 8.8-inch differential, and expect to see all the good options available for the Boss 302 to reappear in the ’15 Mustang GT – such as the Torsen limited slip.

Furthermore, Ford is fine-tuning differential construction so the V-6 car’s diff will be lighter and the V-8’s stronger but heavier. Dave confirmed the GT gets monotube shocks at the rear as well.

A major part of the Mustang chassis story is that after the IRS was designed, the design team concluded they absolutely needed to widen the rear track 70mm. The front suspension had been widened by 15mm early in the program for performance reasons, and after much discussion, was not widened again when the rear was. This decision to widen the rear track was driven strictly by styling concerns says Dave (his chassis team met all of the handling objectives without the wider track), but it did mean a major effort revising the already designed IRS and everything it influences outward late in the program. The commitment to make this work for the better of the car shows the dedication of the whole Mustang team to the cause.

So far, only the basic specifications for the front brakes are known, but they do point to a quantum leap in braking performance

So far, only the basic specifications for the front brakes are known, but they do point to a quantum leap in braking performance

A MacPherson strut front end was retained for the new Mustang, but it is absolutely all new, including the front subframe (K-member) which is stiffer, lighter, and stronger. This allows for smaller diameter, better-riding sway bars because the front end twists less. Overall, the chassis is stiffer by an unspecified amount as well.

An exciting front suspension development is double-ball-joint geometry at the outer end of the lower control arm. This is a definite step up in suspension design from previous Mustang practice - it’s more of a BMW trick – and it delivers increased precision through reduced wheel load lever arm, improved road feel, and wheel-rate stiffness. Not without its challenges such as cost and increased steering friction that demand careful engineering to reduce, this was still one of those improvements everyone wanted but management thought too pricey until a blind back-to-back test was arranged. The double ball-joint was approved immediately.

Put together, the front and rear suspensions yield “an extremely well-balanced vehicle,” Dave said. He stopped short of stating the new GT will out-lap the Boss 302, instead saying he wasn’t “making a promise, but [the development team] are on track to do that.” To our ears, the message was Ford is emphasizing handling on the new Mustang, a most welcome development.

 
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