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EsCort Cosworth – Blue Thunder (Part 3)

9/8/2014 10:34:55 AM
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Engine

ENGINE 2-litre YB Cosworth, 200 long stud block, Mahle forged pistons with valve pockets, H-beam steel rods, lightened and balanced crankshaft, WRC oil pump, SCS big wing sump, WRC oil breather and catch tank, ACL race spec big ends and main bearings, ARP bolts throughout, modified turbo oil feed, fully ported and polished race spec cylinder head, bronze valve guides, Newman double valve springs and retainers, new Cosworth valves, Newman BD14 and BD16 camshafts, anodised belt pulleys, ported inlet manifold with 16mm spacer, Quickshift stainless steel induction kit, modified anti-lag throttle body, Garrett GT3076R turbocharger with uprated bearings, Tial 44mm wastegate and blow-off valve, screamer pipe, original RS500 intercooler and custom pipework, Nortech tubular exhaust manifold, bespoke 3in KMS Motorsport stainless steel exhaust system, Level 8 ECU with MSD wasted spark board, Will Pedley Racing custom map, WRC braided wiring loom, Ford Motorsport coilpack, Ford Motorsport leads, Ford C71 spark plugs, Siemens 1000cc injectors, Reyland fuel rail, Aeromotive adjustable fuel pressure regulator and A1000 fuel pump and filter, under-body swirl pot, standard Sierra Cosworth external fuel pump and lifter, custom aluminium fuel tank, braided fuel lines, Airtec radiator with twin slimline fans, new water pump, cool running thermostat, coolant swirl pot, Bailey header tank and power steering reservoir, SFS silicone hoses.

Escort's 'YB' 2-litre 16-valve twin-cam first appeared in the Sierra Cosworth in 1986.

Escort's 'YB' 2-litre 16-valve twin-cam first appeared in the Sierra Cosworth in 1986.

Power

540bhp, 500lb/ft of torque (estimated)

Transmission

909 Motorsport dogleg gearbox, uprated front and rear differentials, strengthened front plate, twin-plate Tilton 8.5in clutch, lightened flywheel, Reyland hydraulic clutch conversion, 909 shortshift gear linkage cradle, new driveshafts, new inner and outer CV joint

Ford Escort Cosworth’s engine bay

Ford Escort Cosworth’s engine bay

Suspension Gaz

Gold fully adjustable coilovers, adjustable lower arms and compression struts, front strut brace, polybushed throughout

Brakes Ap

Racing six-piston front calipers with 330mm discs and alloy bells, new standard EsCos rear calipers and vented discs, Ferodo fast road pads, standard brake servo, ABS removed, braided lines

Wheels & Tyres

8x18in Compomotive MO6 wheels painted Anthracite Grey, Michelin Pilot Sport 3 225/40x18 tyres, Group A wheel nuts, polished valve caps E

Xterior

Factory bodykit, bare shell respray in Imperial Blue, original body panels, carbon fibre front splitter and hockey sticks, carbon fibre exhaust heatshield, RS500 light grilles, Morette twin headlamps, clear indicators

Interior

Standard Escort Cosworth full leather trim, Gizmo dash-mounted boost controller, Stack air/fuel ratio meter, Momo three-spoke steering wheel, Group A gearknob, Alpine headunit, uprated speakers

Standard Escort Cosworth full leather trim

Standard Escort Cosworth full leather trim

Thanks

First and foremost to my wife, Lisa, for her patience and support, my parents for putting up with my EsCos obsession, Clint at Compbrake, Paul for the replacement glass, Chris for the paintwork and exhaust fabrication, Neil at Southport Carbody, Will for the mapping and wiring, John at The Head Shop in Warrington, Jay at Nortech, Andy at AC Turbos, Colin and John for all their help, Dave, Mike, Michael and JC for assisting with the engine build

 

 

 
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