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Expo Preview – Showstopping Solutions (Part 3)

9/8/2014 10:34:41 AM
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The industry’s leading EV manufacturing show returns to the automotive capital of the world for its second annual outing.

Each of John Deere’s inverters is based on high-performance DSP real-time embedded software, which supports advanced features such as field-oriented control. The high-voltage, high power modules work at maximum efficiency with complete monitoring capabilities to ensure control under all conditions. The thermal management system delivers robust and reliable performance over the life of the system.

These inverters support the John Deere 644K hybrid loader and its larger counterpart, the 944K loader. These off-the-shelf inverters are designed for rugged applications. Staff will demonstrate the kind of rigorous testing they go through, which means users should be able to put them on any vehicle under all environmental conditions.

Battery Module Innovations

Saft Batteries, whose Li-ion battery technology has been selected by Kalmar Motor to power the world’s first hybrid tractor for wide-body aircraft, will display its Modul’ion-12 in both power and medium-power versions.

ULM® batteries are the latest generation offering lower life cost by extending the duration of maintenance free operations.

ULM® batteries are the latest generation offering lower life cost by extending the duration of maintenance free operations.

Both are available as super-phosphate 20V or 40V modules. The power version’s modular design enables engineering of different battery configurations, meeting customer application requirements, in one high-performance system.

The design of the medium-power module enables adaptation of the battery configuration, through serial or parallel connection, to reach required energy and power for driving profile levels, up to hundreds of kW/h in one functional entity.

Analyse another way

With its unique DualPath architecture, it’s the long-awaited solution to a well-known dilemma: when optimizing designs for power applications with high-frequency content, engineers have always been forced to choose between analysis on the full power spectrum, or a specific segment only. Simultaneous measurements were impossible – that is, until now. The analyzer results in better PWM, motor and drive, inverter power and efficiency testing results in half the time

Range extension and product protection

Members of the Henkel team will be at the event to help visitors explore how they can extend the range of hybrid and electric components, and options for cost-effective material solutions for performance and safety.

On display will be encapsulants and potting materials, conductive coatings, adhesives, surface treatments, and sealing and gasketing. Also overviewed will be the company’s Technomelt Low Pressure Molding, which prevents damage to delicate electronic and electrical automotive components. It reduces the process to three steps – insert component, overmold, test – while offering improved sealing and better protection of fragile electronics components.

Low pressure applied during the molding process prevents damage to electronic components and element. The molding protects the electronics from external influences and is capable of serving as housing.

Monitor Innovations

Dewetron will highlight the main power monitor models that it has to offer, from benchtop and portable models (DEWE-2600-PM and DEWE-5000-PM), to the rack-mounting DEWE-820-PM. Both sets of products are available with either 500kS/s/ch or 1,000kS/s/ch maximum sample rate, and with either 8 or 16 total analog input channels.

The DEWE-2600-PM-1000 Series is a predefined bench top dynamic signal analyzer instrument equipped with an optional synchronous CAN bus data and video. It has a capacity range of 800 GB, storage capacity of 80 MB/s, and dimensions of 417 x 246 x 303 mm.

The DEWE-2600-PM-1000 Series is a predefined bench top dynamic signal analyzer instrument equipped with an optional synchronous CAN bus data and video. It has a capacity range of 800 GB, storage capacity of 80 MB/s, and dimensions of 417 x 246 x 303 mm.

These products are used for testing hybrid and electric cars, and are particularly popular for testing the propulsion system. Particular focus will be given to the DEWE-2600-PM, which offers users a data file that enables measurements to be downloaded in a variety of ways, including wirelessly.

A key feature is that it can run autonomously for hours and does not connect to the power system of a vehicle. Batteries, which last about three hours per charge, can be used, swapped and recharged offline, so the device never has to be switched off.

Connection capabilities

Kostal Kontakt Systeme will be attending this year’s Electric & Hybrid Vehicle Technology Expo to demonstrate its highvoltage connectors and battery module connection systems for electric vehicle and hybrid applications. The Kostal solution is characterized by handling high-voltage connection systems safely and securely. Its PLK 14.5mm terminals, which will be on display at the show, can be inserted in any of three planes, allowing optimized packaging per application. These terminals are offered in different variants for crimping, and welding wire connection applications for copper and aluminum cables.

KOSTAL Kontakt Systeme GmbH is a company in the KOSTAL Group specializing in the development, manufacture and sale of electro-mechanical components, with particular emphasis on connectors.

Kostal Kontakt Systeme GmbH is a company in the Kostal Group specializing in the development, manufacture and sale of electro-mechanical components, with particular emphasis on connectors.

Also on show will be the company’s compact and robust KHV 600 connectors, which are available in one-, two-, three- and four-way 90° receptacle and tab housing. They enable operating temperatures up to 140°C, and current-carrying capability up to 250A at 80°C, or 320A at 20°C. Other benefits include low mating and unmating forces, self-extinguishing plastic materials, touch protection and EMC shielding.

 

 
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